📊 Driving Process Stability: New CFD Project with InterCement Brazil
- Maximilian Kaul

- Jul 23
- 2 min read

We are pleased to share that InterCement Brazil has entrusted aixprocess with a new CFD engineering project at their Ijaci plant in Minas Gerais. This partnership aims to strengthen operational stability, improve fuel flexibility, and support the plant’s long-term sustainability targets.
As the cement industry navigates increasing demands for decarbonisation and efficiency, projects like this highlight the growing importance of digital engineering and data-based process insights. With over 15 years of expertise in process modelling and kiln simulation, aixprocess will support InterCement in identifying optimisation potential through high-fidelity digital analysis.
🔍 A Strategic Approach to Process Excellence
The project focuses on unlocking optimisation potential within the pyroprocessing line through:
A comprehensive evaluation of current process performance
Identification of areas for improvement through virtual modelling
Supporting long-term emission reduction and TSR ambitions
Providing a robust engineering foundation for future digitalisation steps
By using advanced simulation tools, we aim to deliver precise insights that support operational improvements while minimising risk. The approach enables targeted engineering decisions without trial-and-error in live operation—offering efficiency gains and emission reductions from the outset.
🤝 A Shared Vision for the Future
This collaboration reflects a shared commitment to innovation, operational excellence, and climate-conscious cement production. The project marks an important step in InterCement’s wider digital and sustainability roadmap.
We are proud to support this initiative and look forward to sharing key takeaways once the project progresses.
💬 Explore What’s Possible
Are you planning to improve stability, energy performance, or fuel flexibility in your pyro line? Let’s explore what’s achievable with the right insights. Our team is here to support your process transformation—step by step, data-driven, and with a clear focus on long-term value.
📩 Contact us under the post, on LinkedIn or via Mail: info@aixprocess.de




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